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How I Built A 5 HP Stirling Engine Free



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How I Built a 5 HP Stirling Engine




A Stirling engine is a type of heat engine that converts heat into mechanical work. It is different from other heat engines because it uses a closed cycle of air or gas that is alternately heated and cooled by an external source. The Stirling engine has many advantages, such as high efficiency, low noise, and low emissions.




How I Built a 5 HP Stirling Engine



In this article, I will show you how I built a 5 HP Stirling engine from scratch using common materials and tools. I will also explain the basic principles and components of the Stirling engine, and how to optimize its performance.


What You Will Need




To build a 5 HP Stirling engine, you will need the following materials and tools:


  • A large metal cylinder with a piston and a crankshaft. This will be the power piston of the engine.



  • A smaller metal cylinder with a piston and a rod. This will be the displacer piston of the engine.



  • A metal tube that connects the two cylinders. This will be the regenerator of the engine.



  • A metal plate that covers one end of the large cylinder. This will be the hot end of the engine.



  • A metal plate that covers one end of the small cylinder. This will be the cold end of the engine.



  • A heat source, such as a propane burner or an electric heater. This will provide heat to the hot end of the engine.



  • A heat sink, such as a water tank or a fan. This will remove heat from the cold end of the engine.



  • A flywheel that attaches to the crankshaft. This will smooth out the rotation of the engine.



  • A belt or a chain that connects the flywheel to a generator or a load. This will convert the mechanical work of the engine into electricity or useful work.



  • Some nuts, bolts, washers, springs, bearings, gaskets, lubricants, and other hardware. These will hold everything together and reduce friction and wear.



  • Some tools, such as a drill, a saw, a hammer, a wrench, a screwdriver, a ruler, a compass, and a protractor. These will help you cut, shape, measure, and assemble the parts.



How to Build It




To build a 5 HP Stirling engine, follow these steps:


  • Cut two holes on opposite sides of the large cylinder. These holes should be slightly smaller than the diameter of the metal tube. Drill four holes on each end of the large cylinder. These holes should match the holes on the metal plate that covers the hot end of the engine.



  • Cut two holes on opposite sides of the small cylinder. These holes should be slightly smaller than the diameter of the metal tube. Drill four holes on each end of the small cylinder. These holes should match the holes on the metal plate that covers the cold end of the engine.



  • Cut two pieces of metal tube that are slightly longer than the distance between the two cylinders. Insert one end of each tube into one hole on each cylinder. Secure them with nuts and bolts. These tubes should form an L-shape between the cylinders.



  • Fill one tube with steel wool or copper mesh. This will be the regenerator of the engine. It will store and transfer heat between the cylinders.



  • Attach one end of a spring to each piston rod. Attach the other end of each spring to a fixed point on each cylinder. These springs will keep the pistons in place and provide some compression to the air or gas inside.



Attach one end of a rod to each piston rod. Attach 04f6b60f66


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